Question Details

A machine member is subjected to fluctuating stress σ = σ0cos(8πt). The endurance limit of the material is 350 MPa. If the factor of safety used in the design is 3.5 then the maximum allowable value of σ0 is __________ MPa (round off to 2 decimal places).

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Correct Answer :

Correct answer is : 100

Given, fluctuating stress σ = σo cos (8πt), σe = 350 MPa, F.O.S = 3.5

The maximum will occur when cos (8πt) = 1

∴ σmax = σ0

The minimum will occur when cos (8πt) = -1

∴ σmin = -σ0

Amplitude of stress  σ a = σ o ( σ o ) 2 = σ o

Mean of the stress  σ m = σ o σ o 2 = 0

Then from the Soderberg line equation

0 σ y + σ o 350 = 1 3.5

σ o = 350 3.5 = 100 M P a

Note : Since mean stress is zero in the given question any of the design criteria will give the same result.

Solution :

The correct answer is 100.

Step 1: Analyze the given stress function
The stress subjected to the machine member is a fluctuating stress given by:
σ = σ 0 cos ( 8 π t )

Step 2: Determine maximum and minimum stresses
Since the cosine function varies between -1 and 1:
- The maximum stress (σmax) occurs when cos(8πt)=1:
σ max = σ 0
- The minimum stress (σmin) occurs when cos(8πt)=-1:
σ min = - σ 0

Step 3: Calculate mean stress and stress amplitude
The mean stress (σm) is calculated as:
σ m = σ max + σ min 2 = σ 0 + ( - σ 0 ) 2 = 0
The stress amplitude (σa) is calculated as:
σ a = σ max - σ min 2 = σ 0 - ( - σ 0 ) 2 = σ 0

Step 4: Apply fatigue design criteria
We are given:
- Endurance limit of the material, σe=350 MPa
- Factor of safety, FOS=3.5
Since the mean stress (σm) is zero, any fatigue design criteria (Soderberg, Goodman, or Gerber) simplifies to the same relation because the mean stress term vanishes. Using the Soderberg line equation:
σ m σ y + σ a σ e = 1 FOS
Substituting σm=0, σa=σ0, σe=350, and FOS=3.5:
0 + σ 0 350 = 1 3.5
Solving for σ0:
σ 0 = 350 3.5 = 100 MPa

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  • GATE
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