A steel spur pinion has a module (m) of 1.25 mm, 20 teeth and 20° pressure angle. The pinion rotates at 1200 rpm and transmits power to a 60 teeth gear. The face width (F) is 50 mm, Lewis form factor Y = 0.322 and a dynamic factor Kv = 1.26. The bending stress (σ) induced in a tooth can be calculated by using the Lewis formula given below.
If the maximum bending stress experienced by the pinion is 400 MPa, the power transmitted is ______ kW (round off to one decimal place).
Lewis formula : where Wt is the tangential load acting on the pinion.
Correct Answer :
As per given date : m=1.25mm
Zp=20teeth;ϕ=20∘
NP=1200rpm;ZG=60teeth
Ft×cvs=bmy[σb]max
cv=1.26
Ft×1.26×1=50×1.25×0.322×400Ft = 6388.88N
Power Transmitted = Ft×v = (Ft×πDpN)/60
(6388.88×π×1.25×20×1200)/60= 10kW
Solution :
The correct answer is 10.
Here is the step-by-step derivation and logical explanation of the solution:
1. Identify the given parameters:
- Module of the pinion,
- Number of teeth on the pinion,
- Rotational speed of the pinion,
- Face width,
- Lewis form factor,
- Dynamic factor (or velocity factor),
- Maximum bending stress induced,
2. Calculate the Tangential Load ():
We are given the Lewis formula:
Rearranging the formula to solve for the tangential load ():
Substituting the given values into this equation:
Evaluating the numerator:
Thus, the tangential force is:
3. Calculate the pitch circle velocity () of the pinion:
First, find the pitch circle diameter of the pinion ():
The linear velocity () is given by:
Substituting and :
4. Calculate the Power Transmitted ():
The power transmitted can be calculated by:
Substituting our calculated values:
Converting the power into kilowatts (kW):
Rounding off to one decimal place, we obtain 10 kW.
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