Question Details

A steel spur pinion has a module (m) of 1.25 mm, 20 teeth and 20° pressure angle. The pinion rotates at 1200 rpm and transmits power to a 60 teeth gear. The face width (F) is 50 mm, Lewis form factor Y = 0.322 and a dynamic factor Kv = 1.26. The bending stress (σ) induced in a tooth can be calculated by using the Lewis formula given below.

If the maximum bending stress experienced by the pinion is 400 MPa, the power transmitted is ______ kW (round off to one decimal place).

Lewis formula :  σ = K v W t F m Y , where Wt is the tangential load acting on the pinion.

Show Answer

Correct Answer :

As per given date : m=1.25mm
Zp=20teeth;ϕ=20
NP=1200rpm;ZG=60teeth
Ft×cvs=bmy[σb]max
cv=1.26
Ft×1.26×1=50×1.25×0.322×400F6388.88N
Power Transmitted = Ft×= (Ft×πDpN)/60
(6388.88×π×1.25×20×1200)/6010kW

Solution :

The correct answer is 10.

Here is the step-by-step derivation and logical explanation of the solution:

1. Identify the given parameters:
- Module of the pinion, m=1.25 mm
- Number of teeth on the pinion, Zp=20
- Rotational speed of the pinion, N=1200 rpm
- Face width, F=50 mm
- Lewis form factor, Y=0.322
- Dynamic factor (or velocity factor), Kv=1.26
- Maximum bending stress induced, σ=400 MPa=400 N/mm2

2. Calculate the Tangential Load (Wt):
We are given the Lewis formula:
σ = K v W t F m Y
Rearranging the formula to solve for the tangential load (Wt):
W t = σ F m Y K v
Substituting the given values into this equation:
W t = 400 × 50 × 1.25 × 0.322 1.26
Evaluating the numerator:
400 × 50 × 1.25 × 0.322 = 8050
Thus, the tangential force is:
W t = 8050 1.26 6388.89 N

3. Calculate the pitch circle velocity (v) of the pinion:
First, find the pitch circle diameter of the pinion (Dp):
D p = m × Z p = 1.25 mm × 20 = 25 mm = 0.025 m
The linear velocity (v) is given by:
v = π D p N 60
Substituting Dp=0.025 m and N=1200 rpm:
v = π × 0.025 × 1200 60 = 0.5 π 1.5708 m/s

4. Calculate the Power Transmitted (P):
The power transmitted can be calculated by:
P = W t × v
Substituting our calculated values:
P = 6388.89 N × 1.5708 m/s 10035.7 W
Converting the power into kilowatts (kW):
P = 10035.7 1000 10.0 kW
Rounding off to one decimal place, we obtain 10 kW.

Unlock Our Free Library

Access expert-curated educational resources and study materials—completely free.

Discover more resources

You may also like

Mock Tests

View All
  • GATE
  • intermediate
  • 3 hours
  • mechanical engineering

Ask AI Tutor
5 left
Q1 View Question & Options
AI Tutor is solving this question...
Reading question context & options...