Question Details

In a deep drawing operation of rectangular sheet metal 30% stretching in length results in 15% reduction in thickness. Assuming volume constancy, the Normal anisotropy of sheet metal is _______ (Round off to two decimal places).

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Correct Answer :

0.625

Solution :

The correct answer is 0.625.

Here is the step-by-step explanation of the solution:

1. Define the parameters and relations:
In a sheet metal forming process, the normal anisotropy (Lankford coefficient, r) is defined as the ratio of the true strain in the width direction (εw) to the true strain in the thickness direction (εt):

r=εwεt

2. Calculate the True Strains:
True strain (ε) is related to engineering strain (e) by the formula:

ε=ln(1+e)


For the length direction, stretching is 30% (el=0.30):

εl=ln(1+0.30)=ln(1.30)0.2624


Rounding to two decimal places gives:

εl0.26


For the thickness direction, there is a 15% reduction (et=-0.15):

εt=ln(1-0.15)=ln(0.85)-0.1625


Rounding to two decimal places gives:

εt-0.16

3. Apply the Volume Constancy Condition:
Assuming plastic deformation is volume-constant, the sum of the true strains in all three principal directions must equal zero:

εl+εw+εt=0


Substituting the values of εl and εt:

εw=-(εl+εt)


εw=-(0.26-0.16)=-0.10

4. Calculate Normal Anisotropy (r):
Using the definition of normal anisotropy:

r=εwεt=-0.10-0.16=0.625

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