Question Details

In a disc-type axial clutch, the frictional contact takes place within an annular region with outer and inner diameters 250 mm and 50 mm, respectively. An axial force F1 is needed to transmit a torque by a new clutch. However, to transmit the same torque, one needs an axial force F2 when the clutch wears out. If contact pressure remains uniform during operation of a new clutch while the wear is assumed to be uniform for an old clutch and the coefficient of friction does not change, then the ratio F1/F2 is_________ (round off to 2 decimal places).

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Correct Answer :

Correct answer is : 0.87

Given, f(z) = x2 – y2 + i ψ (x, y)

ϕ = x 2 y 2

∵ f(z) is analytic function

d ψ = ϕ y d x + ϕ x d y

ϕ y = 2 y , ϕ x = 2 x

d ψ = 2 y d x + 2 x d y

d ψ = 2 d ( x y )

ψ = 2 xy

Given, z = 1 + i

Comparing it with z = x + iy, we get :

∴ x = 1, y = 1

( ψ ) ( 1 , 1 ) = 2 × 1 × 1 = 2

ψ = 2 when z = 1 + i

Solution :

The correct answer is 0.87.

To find the ratio of the axial forces needed to transmit the same torque for a new clutch versus an old (worn-out) clutch, we analyze the two different states of the clutch using the Uniform Pressure Theory and the Uniform Wear Theory.
Let the outer diameter be Do = 250 mm and the inner diameter be Di = 50 mm.
The corresponding outer radius and inner radius are:
Ro = 2502 = 125   mm
Ri = 502 = 25   mm

1. Uniform Pressure Theory (New Clutch)
For a new clutch, the contact pressure is assumed to be uniform over the entire contact area. The torque transmitted by the clutch under an axial force F1 is given by:
T1 = 23 μ F1 Ro3 - Ri3 Ro2 - Ri2
where μ is the coefficient of friction.

2. Uniform Wear Theory (Old/Worn Clutch)
For an old or worn-out clutch, the wear is assumed to be uniform across the friction surface. Under this assumption, the torque transmitted under an axial force F2 is given by:
T2 = 12 μ F2 ( Ro + Ri )

3. Calculating the Ratio of Axial Forces
Since the torque transmitted in both cases is the same (T1 = T2) and the coefficient of friction μ remains constant, we can equate the two expressions:
23 μ F1 Ro3 - Ri3 Ro2 - Ri2 = 12 μ F2 ( Ro + Ri )
Simplifying by canceling μ from both sides and rearranging for the ratio F1/F2:
F1 F2 = 3 ( Ro + Ri ) ( Ro2 - Ri2 ) 4 ( Ro3 - Ri3 )

Now, we substitute the values Ro = 125 mm and Ri = 25 mm into the equation:
Ro + Ri = 125 + 25 = 150
Ro2 - Ri2 = 1252 - 252 = 15625 - 625 = 15000
Ro3 - Ri3 = 1253 - 253 = 1953125 - 15625 = 1937500

Substitute these calculated terms back into the ratio formula:
F1 F2 = 3 × 150 × 15000 4 × 1937500
F1 F2 = 6750000 7750000 = 27 31 0.87096

Rounding off the final value to 2 decimal places yields:
F1 F2 = 0.87

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