Question Details

In a furnace, the inner and outer sides of the brick wall (k1 = 2.5 W/mK) are maintained at 1100°C and 700°C respectively as shown in figure.

The brick wall is covered by an insulating material of thermal conductivity k2. The thickness of the insulation is 1/4th of the thickness of the brick wall. The outer surface of the insulation is at 200°C. The heat flux through the composite walls is 2500 W/m2. The value of k2 is ________ W/mK (round off to 2 decimal places).

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Correct Answer :

Correct answer is : 0.5

For brick wall, k1 = 2.5 W/m.k, dT1 = 700 – 1100 = -400 K

For Insulation, dT­2 = 200 – 700 = -500 K and L2 = L1/4

Since the heat flux through the wall remains same,

k 1 d T 1 d x 1 = k 2 d T 2 d x 2

2.5 × ( 400 ) L 1 = k 2 ( 500 ) L 1 / 4

k 2 = 2.5 × 400 4 × 500 = 0.5 W / m . K

Solution :

The correct answer is 0.5.

Step-by-step Explanation:

Based on the provided schematic diagram of the furnace wall, we can observe the following labels, data points, and configuration:
1. A composite wall consisting of a Brick wall of thickness L1 and thermal conductivity k1=2.5 W/mK adjacent to an Insulation layer of thickness L2 and thermal conductivity k2.
2. The boundary temperatures are maintained at 1100°C on the inner side, 700°C at the brick-insulation interface, and 200°C on the outer side of the insulation.
3. The thickness relationship is given by the equation:

L 2 = L 1 4

4. Under steady-state conditions, a uniform heat flux passes through both walls:

q = 2500 W/m 2

Applying Fourier's Law of Heat Conduction:
Under steady-state conditions, the rate of heat transfer per unit area (heat flux, q) is constant through both sections of the composite wall. Therefore, we can equate the heat flux through the brick wall to the heat flux through the insulation material:

q = k 1 Δ T 1 L 1 = k 2 Δ T 2 L 2

Where:
- For the brick wall:

Δ T 1 = 1100 - 700= 400 K (or °C)

- For the insulating layer:

Δ T 2 = 700- 200= 500 K (or °C)

Substituting the Parameters and Solving:
We substitute L2=L14 and the respective values into the heat flux relation:

k 1 Δ T 1 L 1 = k 2 Δ T 2 L 1 / 4

This can be simplified by cancelling L1 from the denominators of both sides:

k 1 × Δ T 1 = 4 × k 2 × Δ T 2

Substituting the known constants (k1=2.5, ΔT1=400, and ΔT2=500):

2.5 × 400= 4 × k 2 × 500

1000 = 2000 × k 2

k 2 = 1000 2000 = 0.5 W/mK

Thus, the thermal conductivity of the insulation, k2, is 0.5 W/mK.

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