A through hole is drilled in an aluminum alloy plate of 15 mm thickness with a drill bit of diameter 10 mm, at a feed of 0.25 mm/rev and a spindle speed of 1200 rpm. If the specific energy required for cutting this material is 0.7 N-m/mm³, the power required for drilling is W (round off to two decimal places).
Correct Answer :
Solution :
The correct answer is 274.89 W (or 274.89).
To find the power required for drilling, we can use the relationship between specific energy consumption, the Material Removal Rate (MRR), and power.
1. Identify the given parameters:
- Thickness of the plate,
- Diameter of the drill bit,
- Feed rate,
- Spindle speed,
- Specific cutting energy,
2. Calculate the Material Removal Rate (MRR):
The rate at which material is removed during drilling is calculated using the cross-sectional area of the drill hole and the axial feed speed:
Substitute the given values into the equation:
Convert the MRR to units of :
3. Calculate the Power Required:
The power required is the product of the specific energy consumption and the volumetric material removal rate:
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