Question Details

A through hole is drilled in an aluminum alloy plate of 15 mm thickness with a drill bit of diameter 10 mm, at a feed of 0.25 mm/rev and a spindle speed of 1200 rpm. If the specific energy required for cutting this material is 0.7 N-m/mm³, the power required for drilling is W (round off to two decimal places).

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Correct Answer :

274.89

Solution :

The correct answer is 274.89 W (or 274.89).

To find the power required for drilling, we can use the relationship between specific energy consumption, the Material Removal Rate (MRR), and power.

1. Identify the given parameters:
- Thickness of the plate, t=15 mm
- Diameter of the drill bit, d=10 mm
- Feed rate, f=0.25 mm/rev
- Spindle speed, N=1200 rpm
- Specific cutting energy, es=0.7 N-m/mm3=0.7 J/mm3

2. Calculate the Material Removal Rate (MRR):
The rate at which material is removed during drilling is calculated using the cross-sectional area of the drill hole and the axial feed speed:
MRR=πd24fN
Substitute the given values into the equation:
MRR=π10240.251200
MRR=78.5398300=23561.94 mm3/min
Convert the MRR to units of mm3/s:
MRR=23561.9460=392.70 mm3/s

3. Calculate the Power Required:
The power required is the product of the specific energy consumption and the volumetric material removal rate:
Power (P)=esMRR
P=0.7 J/mm3392.70 mm3/s
P=274.89 J/s=274.89 W

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