In ASA system, the side cutting and end cutting edge angles of a sharp turning tool are 45° and 10°, respectively. The feed during cylindrical turning is 0.1 mm/rev. The centre line average surface roughness (in μm, round off to one decimal place) of the generated surface is ___________.
Correct Answer :
Solution :
The correct answer is 3.75.
To find the centre line average (CLA) surface roughness of the generated surface when using a sharp turning tool, we can follow these step-by-step calculations:
1. Identify the given parameters:
Side cutting edge angle,
End cutting edge angle,
Feed rate during turning,
2. Calculate the peak-to-valley roughness height ():
For a single-point sharp turning tool (with zero nose radius), the peak-to-valley height is given by the formula:
Substituting the given values into the equation:
We know that:
Therefore, the peak-to-valley height is:
Converting from millimeters to micrometers ():
3. Calculate the centre line average surface roughness ():
For a profile with a sharp tool, the centre line average surface roughness is approximately one-fourth of the peak-to-valley height:
Substituting the calculated value of :
Rounding to two decimal places, we get:
Thus, the centre line average surface roughness of the generated surface is 3.75 μm.
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