Question Details

In ASA system, the side cutting and end cutting edge angles of a sharp turning tool are 45° and 10°, respectively. The feed during cylindrical turning is 0.1 mm/rev. The centre line average surface roughness (in μm, round off to one decimal place) of the generated surface is ___________.

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Correct Answer :

3.75

Solution :

The correct answer is 3.75.

To find the centre line average (CLA) surface roughness of the generated surface when using a sharp turning tool, we can follow these step-by-step calculations:

1. Identify the given parameters:
Side cutting edge angle, Cs=45°
End cutting edge angle, Ce=10°
Feed rate during turning, f=0.1 mm/rev

2. Calculate the peak-to-valley roughness height (h):
For a single-point sharp turning tool (with zero nose radius), the peak-to-valley height is given by the formula:
h=ftan(Cs)+cot(Ce)
Substituting the given values into the equation:
h=0.1tan(45°)+cot(10°)
We know that:
tan(45°)=1
cot(10°)=1tan(10°)10.1763275.67128
Therefore, the peak-to-valley height h is:
h=0.11+5.67128=0.16.671280.01499 mm
Converting h from millimeters to micrometers (μm):
h0.01499×1000 μm=14.99 μm

3. Calculate the centre line average surface roughness (Ra):
For a profile with a sharp tool, the centre line average surface roughness is approximately one-fourth of the peak-to-valley height:
Ra=h4
Substituting the calculated value of h:
Ra=14.9943.7475 μm
Rounding to two decimal places, we get:
Ra=3.75 μm

Thus, the centre line average surface roughness of the generated surface is 3.75 μm.

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