Match the mold elements in the casting process with the most suitable function:
| Mold element | Function | ||
|---|---|---|---|
| P | Blind riser | I | Casting with internal cavity |
| Q | Chill | II | Molten metal reservoir |
| R | Skim bob | III | Nucleating agent |
| S | Core | IV | Assisting in faster heat removal from melt |
| T | Insulating sleeve | V | Removal of impurities |
| U | Inoculant | VI | Increasing the solidification time |
Correct Answer :
P-II, Q-IV, R-V, S-I, T-VI, U-III
Solution :
The correct option is P-II, Q-IV, R-V, S-I, T-VI, U-III.
Let us analyze the functions of each mold element in the casting process step-by-step to understand why this mapping is correct:
1. P. Blind riser matches with II. Molten metal reservoir
A riser (or feeder) is a reservoir of molten metal built into a metal casting mold. It supplies liquid metal to the casting cavity to compensate for shrinkage as the metal solidifies. A blind riser is completely enclosed within the mold and is not open to the atmosphere. Thus, its primary function is to act as a molten metal reservoir.
2. Q. Chill matches with IV. Assisting in faster heat removal from melt
Chills are metallic objects placed in the mold cavity to promote rapid heat extraction from specific regions of the casting. By conducting heat away quickly, they assist in faster heat removal from the melt, helping to establish directional solidification and avoid shrinkage defects.
3. R. Skim bob matches with V. Removal of impurities
A skim bob is a chamber or trap designed in the gating system (usually along the runner) to prevent lighter slag, dross, and other impurities from entering the mold cavity. It traps these impurities by exploiting differences in density, thereby ensuring the removal of impurities from the flowing molten metal.
4. S. Core matches with I. Casting with internal cavity
A core is a preformed, insertable shape (often made of sand or metal) placed in the mold cavity to define the internal geometry of the casting. In other words, cores are essential for producing casting with internal cavities.
5. T. Insulating sleeve matches with VI. Increasing the solidification time
An insulating sleeve is placed around a riser to reduce heat loss from the riser to the surrounding molding sand. By keeping the riser hotter for a longer duration, it increases the solidification time of the riser, ensuring that the riser remains molten longer than the casting itself to feed it properly.
6. U. Inoculant matches with III. Nucleating agent
An inoculant is a material added to molten metal just before pouring to act as a nucleating agent. It provides heterogeneous nucleation sites that promote the formation of a fine, uniform grain structure during solidification.
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