The electrochemical extraction of aluminum from bauxite ore involves
Correct Answer :
the neutralization of aluminate solution by passing CO2 gas to precipitate hydrated alumina (Al2O3·3H2O).
the dissolution of Al2O3 in hot aqueous NaOH.
the electrolysis of Al2O3 mixed with Na3AlF6 to give Al and CO2.
Solution :
The correct option(s) are:
1. the neutralization of aluminate solution by passing CO2 gas to precipitate hydrated alumina (Al2O3·3H2O).
2. the dissolution of Al2O3 in hot aqueous NaOH.
3. the electrolysis of Al2O3 mixed with Na3AlF6 to give Al and CO2.
The extraction of aluminum from bauxite ore is primarily carried out in two major industrial stages: the Bayer process (purification of bauxite to obtain pure alumina, Al2O3) and the Hall-Héroult process (electrochemical reduction of alumina to aluminum metal).
Let us examine each involved step in detail:
1. Concentration of Bauxite (Bayer Process):
Bauxite contains impurities like Fe2O3, SiO2, and TiO2. The alumina present in bauxite is amphoteric and dissolves in hot concentrated NaOH solution, leaving impurities behind as red mud.
The chemical reaction for dissolution is:
Al2O3(s) + 2NaOH(aq) + 3H2O(l) → 2Na[Al(OH)4](aq)
Thus, the dissolution of Al2O3 in hot aqueous NaOH is a key step in the extraction process.
2. Precipitation of Hydrated Alumina:
The sodium aluminate solution obtained is neutralized by passing carbon dioxide (CO2) gas through it. This precipitates hydrated aluminum oxide (Al2O3·3H2O or Al2O3·xH2O).
The chemical reaction for neutralization is:
2Na[Al(OH)4](aq) + CO2(g) → Al2O3·3H2O(s) + Na2CO3(aq)
Thus, the neutralization of aluminate solution by passing CO2 gas to precipitate hydrated alumina (Al2O3·3H2O) is also a correct statement regarding the extraction process.
3. Electrochemical Reduction (Hall-Héroult Process):
Pure alumina (Al2O3) has a very high melting point (~2072 °C) and is a poor conductor of electricity. Therefore, it is dissolved in a molten mixture of cryolite (Na3AlF6) and fluorspar (CaF2), which lowers the melting temperature to around 950 °C and increases electrical conductivity.
During electrolysis using carbon (graphite) electrodes:
At Cathode: Al3+(melt) + 3e- → Al(l)
At Anode: Carbon anodes react with oxygen released to form CO and CO2 gas:
C(s) + O2-(melt) → CO(g) + 2e-
C(s) + 2O2-(melt) → CO2(g) + 4e-
Overall reaction:
2Al2O3 + 3C → 4Al + 3CO2
Thus, the electrolysis of Al2O3 mixed with Na3AlF6 to give Al and CO2 represents the electrochemical extraction step correctly.
Why the remaining option is incorrect:
Direct reduction of Al2O3 with coke (C) requires extremely high temperatures (> 2000 ºC) where aluminum forms aluminum carbide (Al4C3) instead of pure aluminum metal, making carbothermic reduction unviable commercially.
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