Question Details

The percentage scrap in a sheet metal blanking operation of a continuous strip of sheet metal as shown in the figure is _______ (correct to two decimal places). 

Show Answer

Correct Answer :

53.25

Solution :

The correct answer is 53.25.

Based on the provided figure of the continuous sheet metal strip blanking operation, we can identify the following parameters:
1. Diameter of each blanked circular disc = D
2. Margin on both the top and bottom sides of the strip = D5
3. Bridge thickness (distance between two consecutive circular blanks) = D5

Let us determine the total width (W) of the sheet metal strip:
W=D+D5+D5=7D5

The feed or pitch (P) which is the distance between the centers of two consecutive blanked holes is given by:
P=D+D5=6D5

For each repeating rectangular unit of the strip of length equal to the pitch (P) and width equal to the strip width (W), one full circular blank is produced.
Thus, the total area of this repeating unit (At) is:
At=W×P=7D5×6D5=42D225

The useful area (area of the blanked disc, Au) is:
Au=πD24

The percentage of scrap is calculated as the ratio of scrap area to the total area:
% of scrap=At-AuAt×100%=1-AuAt×100%

Substituting the values of Au and At:
% of scrap=1-π44225×100%
% of scrap=1-25π168×100%
% of scrap1-0.4675×100%=53.25%

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